As the mixed copper wires are with different size, the crusher can only use the small size sieve to guarantee the pulverization performance. During the process, there will be a quantity of fine copper powder was generated due to the thicker copper circuits will be repeat crushed until it reaches the desired size. The recovery rate of the dry process is around 95% when process the mixed cables. Because the fine copper powder will be effected by the air pressure and blew to the plastic outlet. By feeding the outlet plastic mixture to the hydro separator, it can extract the fine copper powder and circuits from the plastic due to the density deference. In the end, the recovery of the mixed cables is over 98%, the purity of the finished copper is over 99% and the purity of the finished plastic is over 99%.
1st Feed the cables to crusher to pulverize the cables until the granules reach to the desired size. 2nd The belt conveyor carries the granules to air separator to separate the bigger size copper granules from the plastic&copper powder.
3rd The copper outlet vibration screen separate the brass from the pure copper granules
4th The outlet plastic&copper power are carried to hydro separator by wind conveyor
5th The hydro separator separate the pure copper powder from the plastic
6th The outlet plastic vibration screen separate the plastic from the water
7th The water goes to the water tank and then be reused by pump
Q: How many equipment does KR600 copper wire granulation machine include?
A: Our standard configuration of KR600 copper wire granulation machine includes one set of the main machine, two sets of vibration screen, one piece of spare crusher sieve and one set of spare crusher blades.
Q: How to maintain the machine regularly?
A: 2.1 When the separation performance becomes bad(plastic comes from the outlet copper) then we have to sharpen the crusher blades.
2.2 Clean the dust screen of the air separator once per day.
2.3 Fill the grace to the crusher gear boxes twice per shift(8 hours as one shift)
Q: What is material of the crusher blades? How many tons of the raw material can be processed before sharpening the blades?
A:The 9CrSi material blades can process around 10-15 tons of the cables before sharpening, and the Cr12MoV material blades can process around 20-25 tons of the cables.
Q: Do you have the machine with capacity less than 300kg/h?
A: According to the details of the raw material which is provided by our customers, most of the material is mixed cables. The smaller size crusher(The effect cutting length is less than 500mm) is not able to process the multiple core cables with size over 6mm and single core cables with size over 4mm efficiently. Compare to the small size machine, KR600 type copper wire granulation machine can process most kinds of the cables in the market and it has stronger structure and the working performance is more stable and efficiency.
Q: Is it complicated to install the machine?
A: Our KR600 type copper wire granulation machine is impact type no need installation.We provide customer the operation instruction along with the machine, also we can guide the worker to adjust the machine on line.
Pre sale service:
1. We can recommend the proper proposal accordingly to meet customer’s request then help customer to choose the proper equipment.
2. Provide the detailed technical parameter of each equipment.
3. Free technical advice.
4. Introduce the relative equipment.
1. Report customer the working condition of the order regularly.
2. Pack the machine in export standard.
3. Notice the shipping date in advance.
After sales service
1.Installation&operation: We will guide the user to install the machine on line and help the user to adjust the machine when user changes the raw material. We will inquire user to learn the working condition of the machine regularly and give advice till the user totally know the machine.
2.Warranty: brand new when leaving the factory. we guarantee quality of the machines for a period of one year from the date of a trial run to the finish, but not to exceed thirteen months from the date of which machines away to the delivery port. If any parts (excluding easily damaging parts) are found defective in quality in the first year, the seller should replace free-of-cost. After one year, parts can be replaced on favorable payment basis.
3.Long time free technical support.